Robotec & Packing
Automatic vacuum handling

Vacuum layer handling system for accurate loading and unloading

Handles complete layers without disturbing the product pattern and automates movement between the line, forming table and storage platforms.

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900

m² capacity

2,500 × 2,500

mm format

2

electric fans

100%

reversible cycle

Vacuum precision

Safe handling for large surfaces and delicate products

The vacuum layer head is a system capable of loading and unloading tile layers with great precision. The machine consists of a roller table, where the product layer is formed, and a suction unit with two electric fans that picks up the layers and places them on the side storage platforms.

Its operation is reversible, so it can also pick up layers from the platforms, place them back onto the table and feed them to the line. Its most common use is at the kiln exit, loading and unloading platforms, especially in ceramic plants working directly from kiln to sorting.

The system can also be adapted to other applications such as palletizing wooden boards, shower trays, large-format tiles, marble slabs and other products with a large surface-to-thickness ratio.

Robotec Packing automatic vacuum layer handling system

How the system works

  1. 1

    Layer formation

    Products reach the roller table, where the row former creates the required layer.

  2. 2

    Vacuum pick-up

    The vacuum unit picks up the complete layer evenly using electric fans or suction cups.

  3. 3

    Accurate transfer

    The system moves the layer while preserving the position and spacing of each piece.

  4. 4

    Loading or unloading

    The layer is placed on a platform or returned to the line through reversible operation.

Benefits

Stable, repeatable and adaptable handling

Intact layers

Uniform pick-up preserves the pattern and reduces movement during transfer.

Reversible process

A single installation loads and unloads platforms according to production needs.

Less manual handling

Automates repetitive movement of heavy, large or delicate products.

Custom design

Adapted to format, weight, throughput and available plant layout.

Technical features

Industrial configuration for every application

  • • Capacity: up to 900 m2 / Custom
  • • Format: up to 2,500 x 2,500 mm / Custom
  • • Vacuum: with electric fans or suction cups
  • • Integrated row former
  • • Design adaptable to format, weight and output
  • • Uniform pick-up for better stability and precision
  • • Optimized format change according to application
  • • Industrial construction for intensive use
Technical drawing of the vacuum layer handling system

Applications

Beyond the ceramics industry

  • Ceramic tiles and slabs.
  • Large-format ceramic pieces.
  • Marble and stone slabs.
  • Wooden boards and panels.
  • Shower trays and flat surfaces.
  • Platform loading and unloading at the kiln exit.

Frequently asked questions about vacuum layer handling

Is the system only for ceramics?

No. It can be adapted to wood, marble, shower trays and other products with a high surface-to-thickness ratio.

Can it both load and unload?

Yes. Reversible operation transfers layers from the line to platforms and returns them to production.

Is it custom-built?

Yes. The design is tailored to the format, weight, throughput, vacuum technology and layout of each plant.

For all types of industries

Let’s assess your vacuum-handling project

We define the vacuum technology, working format and integration required to automate loading and unloading safely.