Robotec & Packing
Automatic layer palletizing

Layer palletizer for high-output production lines

Groups, compacts and accurately transfers complete layers to build consistent, stable and repeatable pallets at high speed.

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1,500

units/hour

2,000

kg load

1,800

mm height

1,200 × 1,200

mm pallet

Output and stability

Automatic pallet formation with consistent patterns

The automatic layer palletizer automates the formation of complete pallets by grouping, compacting and precisely transferring the product. It is especially suitable for high-output lines working with repetitive formats that require stability, pace and repeatability at the end of the line.

Its operation guarantees uniform and stable stacking patterns, reduces cycle times and improves process safety by minimizing manual handling. The result is a more orderly, efficient and reliable shipping process.

It can also handle loads of up to 2,000 kg, heights up to 1,800 mm and custom configurations, incorporating lateral and vertical compaction of each layer to achieve a stronger and more stable final pallet.

Robotec Packing automatic layer palletizer

How the system works

  1. 1

    Infeed and orientation

    Products arrive on conveyors and are oriented according to the programmed pattern.

  2. 2

    Layer formation

    Units are grouped and arranged to create a complete, uniform layer.

  3. 3

    Compaction

    Each layer is compacted laterally and vertically to improve final stability.

  4. 4

    Transfer and stacking

    The complete layer is accurately deposited until the finished pallet is formed.

Benefits

High throughput with consistent, safe pallets

Continuous production

Maintains a fast, repeatable flow in demanding end-of-line operations.

More stable pallets

Layer compaction improves load geometry and cohesion.

Less manual handling

Automates heavy, repetitive tasks to improve safety and ergonomics.

Custom integration

Connects with conveyors, sheet dispensers and packaging equipment.

Technical features

Industrial configuration for every line

  • • Maximum load height: 1,800 mm / Custom
  • • Output: Up to 1,500 units/hour
  • • Maximum load: 2,000 kg / Custom
  • • Maximum pallet size: 1,200 x 1,200 mm / Custom
  • • Lateral and vertical compaction of each layer
  • • Optional: sheet dispenser
  • • Industrial construction for intensive use
Technical drawing of an automatic layer palletizer

Applications

Efficient palletizing of repetitive formats

  • Regular boxes and packs.
  • Trays and grouped products.
  • High-output production lines.
  • Loads requiring layer compaction.
  • Food, beverages, ceramics and consumer goods.
  • End-of-line systems with downstream wrapping or strapping.

Frequently asked questions about layer palletizers

When should I choose a layer palletizer?

For repetitive formats, high throughput and stable patterns that allow complete layers to be transferred.

Can it change stacking patterns?

Yes. Patterns and sequences are programmed for different products and pallet formats.

Can it insert layer sheets?

Yes. A sheet dispenser can separate layers or improve load stability and product protection.

For all types of industries

We design the palletizer for your production rate

We analyse product, pattern, throughput, weight and layout to configure layer formation, compaction and transfer.